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Benefits of Inline Filter Products

The Benefits of Using Inline Filter Elements in Industrial Applications

 

Air and gas filtration is an essential component of various industrial processes, ensuring the efficient operation of equipment and maintaining a safe working environment.  Offering numerous benefits that make them an indispensable tool for many sectors. In this article, we will explore the benefits of using inline filter elements for air and gas filtration in industrial applications.

Improved Efficiency

Inline filter elements help enhance efficiency industrial applications by removing contaminants from air and gas streams. By maintaining the purity of these streams, they ensure optimal performance of equipment and systems. This not only reduces downtime caused by equipment failures and maintenance but also extends the service life of machinery, thereby boosting overall productivity.

Simplified installation and Upkeep

Inline filter elements are known for their ease of installation and maintenance. These filters can be integrated directly into existing pipelines and systems without requiring extensive modifications. Additionally, their simple design allows for quick and straightforward filter changes, minimising downtime and maintenance costs.

Exceptional Filtration Performance

Safeguarding your downstream equipment is vital, that’s why our Inline filter elements are designed to provide exceptional filtration performance across a wide range of air and gas types. Their innovative design and construction, featuring pleated media and a large surface area, enable them to capture and remove contaminants effectively. As a result, inline filter elements contribute to improved air and gas quality and system performance, ensuring optimal functioning of equipment and processes.

Wide-ranging Applications & Versatility

Inline filter elements are known for their 0versatility. They can be used in a wide range of industrial applications that involve air and gas filtration, including compressed air systems, gas turbines, vacuum systems, chemical processing, and more. This adaptability allows companies to use inline filter elements across multiple processes, maximising their return on investment.

Environmentally Friendly

Inline filter elements contribute to a greener and more sustainable industrial environment. By improving air and gas quality and prolonging equipment life, they reduce waste and the need for frequent filter disposal. Many inline filter elements are designed to be reusable or recyclable, further decreasing the environmental impact of industrial processes.

Cost effective approach.

The implementation of inline filter elements is a cost-effective strategy for maintaining air and gas cleanliness and guaranteeing the effective operation of equipment. By decreasing the need for equipment repair or replacement, these filters can significantly lower overall operational expenses. Moreover, their simplified installation and maintenance reduce labor costs associated with system maintenance.

 

The integration of inline filter elements for air and gas purification in industrial applications has become essential due to the numerous advantages they provide. From heightened efficiency to cost-effectiveness and eco-friendly practices, inline filter elements offer a comprehensive solution for preserving air and gas quality and ensuring optimal system performance. By incorporating these filters into their processes, industries can extend the lifespan of their equipment, minimise downtime, and ultimately achieve a higher level of success in the competitive market.

Our Inline Air Filter products have been independently tested and are proven to excel over the original equipment manufacturer. As well as standard compressed air, we manufacture a range of products to work within high temperature, sterile air, compressed natural gas and hot ammonia.  For more information, visit our page on inline air filter elements

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What is an air oil separator?

As its name states, an Air Oil Separator is a vital component that is used to remove oil from compressed air and gasses. Air/ Oil Separators come in many forms and are used in many different applications.

 

What Is the Purpose of an Air Oil Separator? The purpose of an Air Oil Separator depends on its application. A compressor for example, depends on oil for the longevity of the motor and other mechanical components. An Air/ Oil separator removes the lubricating oil from the compressed air output before re-introducing it back into the compressor. This ensures the longevity of the compressor’s parts, as well as the cleanliness of their air on the output of a compressor.

An engine uses an Air/ Oil separator for a completely different reason. Blow-by gases from an engine need to be recirculated back into the vehicle, unfortunately oil is often picked up in these tubes and without an air/oil Separator, would make it back into the engine and cause catastrophic damage.

 

How Do Air Oil Separators Work?

 

Air/ Oil Separators can operate in a few different ways. According to www.maperformance.com, Air oil separators work by using centrifugal force to separate the oil from the compressed air. The separator contains a rotating drum that is spun at a high speed. This causes the oil and any moisture in the air to be thrown outward, away from the centre of the drum.

Another form for air/ oil separator called a ‘catch can’ operates by allowing the oil-infused air to pass through a narrow hose into a round filter, the air then exits the filter via an outlet that is at a sharp turn from the inlet.

The oil and moisture are then collected in a container at the bottom of the unit to be disposed of safely and quickly. Separating in this way is both easy and quick to dispose of allowing yourself and your staff to get to work on more important and time sensitive projects

Tiger Filtration manufacture a comprehensive range of air/oil separators, covering brands such as Gardner Denver, Hydrovane and Mattei. We offer a competitive pricing structure and typical lead times of 2-3 working days, giving our customer base the flexibility to analyse, book in, order and service their client’s systems within an exceptionally short span of time. More information can be found on our support page.

 

What are the benefits of air oil separators?

 

Contaminants such as oil in any form of machinery can have catastrophic impacts. In a combustion engine, it could cause misfires. In a spray-painting application, oil passed through the compressor could result in a ruined finish on an expensive vehicle. Air/ Oil Separators are often seen as the first line of defence for down steam equipment – that’s why the quality of compressed air consumable equipment is of vital importance!

If an air/ oil Separator is used in the recycling of oil (like a compressor for example), using a Separator can reduce the amount of oil required to maintain machinery, which could turn out to be a significant financial saving.

How can I install air oil separators?

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Air oil separators can be installed in several ways, depending on the needs of the system. They can be mounted on the machinery, or they can be installed separately from the machinery. Always refer to the documentation within the packaging and make sure it is installed by a working professional with appropriate credentials.

 

Do I need an Air Oil separator?

Ensuring oil recirculation within a compressor is essential, and ensuring contaminants are filtered is important in most industry applications. Should you have any questions about Air Oil Separators, don’t hesitate to contact us. We would be more than happy to provide you the advice and guidance you need